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Blue Standard

Aquaculture Certification Council, Inc.

April 10, 2008

Volume 4

In This Issue

·    ACC Board Meets in Boston

·    ACC Begins to Certify Seafood Processing Plants Exporting Tilapia

·    ACC Chosen to Participate in Auditing Benchmarking Study for Tilapia

·    Consumers Should Look for the Best Aquaculture Practices Mark (BAP) on Products Sold at the Retail Level

·    Food Quality Concerns for Farmed Aquaculture Product

Links

 

Processing Plant

Farm

Hatchery

 

 

 

Founding Supporters

hnexpack

Rubicon Resources

Rubicon Resources is headquarters for the vertically integrated Rubicon Group of food companies dedicated to supplying premium food products for the U.S. market.  It is a leading importer and distributor in North America. 

 

efc

Darden Restaurants

Darden Restaurants is the world's largest casual dining restaurant company. It owns and operates 1,300 Red Lobster, Olive Garden, Bahama Breeze, and Smokey Bones Barbeque & Grill restaurants worldwide.

 

 

fpi

 

Fishery Products International

Fishery Products International is the leading supplier of seafood to the North American foodservice, retail and warehouse club markets. Its R&D, culinary talent and consumer insights bring innovative seafood solutions to market.

 

seajoy

 

Seajoy

Seajoy is a vertically integrated and geographically diversified aquaculture group committed to providing premium-quality, farm-raised shrimp and fish on a year-round basis. Doing business with Seajoy is ...a joy.

 

 

 

 

 

 

Registered Buyers

Cumbrian Seafoods Limited

Hanwa American Corporation 

Hai Yang International, Inc.

Great American Seafood Imports Company

Maloney Seafood Corp.

International Marketing Specialists, Inc.(IMS)

Icelandic USA, Inc.

Orion Seafood International, Inc.

Export Packers, Ltd.

Kalmarine, Inc.

Expack Seafood, Inc.

H & N Foods International

Mazzetta Company, LLC 

Empress International, Ltd.

Tampa Bay Fisheries

Mid-Pacific Seafoods

Lyons Seafood, Ltd.

Rubicon Resources

Eastern Fish Company

Pacific Supreme Company

Aqua Star

OFI Markesa International

SeaPak Shrimp Company

Fishery Products International

Contact Us

ACC Board Meets in Boston

 

Aquaculture Certification Council Board of Directors met in Boston on Feb. 23rd to review the progress of the organization and approve a budget and plan of action for 2008.  Nine board members were present to discuss the future of the ACC and the accomplishments to date.  The non-profit organization has grown substantially since its formation in 2003.

 

While attending the Boston Seafood Show, ACC officers Jim Heerin and William More gave presentations at the Seafood Processing America Conference and ACC administrator Betty More operated the ACC booth, and answered inquiries about the BAP certification program and ACC activities.

 

IMG_0001_30

Figure 1. Left to right -
Back:  Per Heggelund, Mark Leslie, Peder Jacobson, Thor Lassen, Charles
Woodhouse, John J. (Jeff) Fort.
Front:  William R. (Bill) More; James (Jim) Heerin; Richard (Dick) Jones

 

 

During the first three months of 2008, the Aquaculture Certification Council certified three plants in China that are processing and exporting tilapia to world markets.  The three plants are Guangzhou Luxe Seafood Enterprise LTD., Shenzhen Allied Aquatic Produce Development LTD. and Asian Seafoods (Zhanjiang) Co. LTD.

 

Other seafood processing plants certified in the first quarter of 2008 included:  Savvy Seafoods Inc. (Zhanjiang, China), PT. Central Pertiwi Bahari (Lampung, Indonesia) and PT. Kelola Mina Laut (Surabaya, Indonesia). 

 

A list of certified processing facilities can be found on the ACC website:   www.aquaculturecertification.org .  Currently there are 66 processing plants located in 13 different countries that are BAP certified.  These plants export more than 300,000 metric tons of BAP certified shrimp and 18,000 metric tons of BAP certified tilapia.

 

Tilapias

 

A memorandum of understanding between the Sustainable Fisheries Partnership (SFP), Aquaculture Certification Council (ACC), GlobalGAP, Global Aquaculture Alliance (GAA) and Tilapia Aquaculture Dialogue (World Wildlife Fund) to participate in a benchmarking project to develop and test criteria that could be used in auditing tilapia farms who are seeking recognition to be certified was recently finalized. 

 

The benchmarking study, which began in January of this year, is expected to be completed by November 2008.  Seven to ten farms in the Eastern and Western hemisphere will be chosen to participate in the evaluation audits.  The project coordinator for the benchmarking study is Ernesto ‘Jack’ Morales, Aquaculture Program Director for the SFP. 

 

 

 

 

BAP certified facilities have been authorized to use the BAP certification mark on retail packaging for shrimp farmed and/or processed in accordance with Best Aquaculture Practices Standards, as affirmed by site inspections and auditing procedures implemented by the ACC.  The certification mark may also be used in advertising, marketing materials, and web sites, as long as the context of its use is limited to shrimp farmed and/or processed in accordance with the BAP standards. 

 

Conditions for Use

 

The retail-level BAP mark can only be used by processing plants that have successfully been certified through the ACC and are in good standing with the BAP program.  Based on the certified facilities level of participation in the BAP program, one of two versions of the mark is supplied to program participants:  one that indicates the product came from a BAP certified processor that sourced the shrimp from BAP-certified farms or one that indicates the shrimp were processed at a certified facility but not farmed at certified facilities. 

 

Certified facilities can also apply a BAP certification mark to master cartons that contain more than five pounds of product when the product is packed and sold at the wholesale level.  Certified two and three-star facilities can use the “star logo” to indicate the product originates at certified farms (2 star) and/or certified farms and hatcheries (3 star).

 

There are currently 8 three star facilities and 9 two star BAP certified facilities marketing product using the BAP logo.

 

BAP certified processing plants in good standing have the right to put the BAP logo on all aquaculture shrimp processed at the certified facility, regardless of the final distribution (export, local sales, shipping to other plants for further processing) as long as it is properly marked as to the origin and there are no fraudulent claims associated with the use of the logo.

bapproc1bap-procfarm

 

 

Seafood quality and safety are closely related and poor quality can either directly or indirectly lead to food safety problems.  Managing food quality is an essential step to managing food safety.

 

Product quality at aquaculture farm facilities can be maintained in good condition using a series of good management practices that include:

 

  1. Planned, timely daily deliveries from the farm directly to the processing plant under sanitary conditions to include transportation in dependable closed vehicles with sufficient ice or temperature control to keep the product below 4° C.
  2. Coordinated harvests with sufficient ice available and proper washing and chilling of product before icing and shipment.
  3. Washing and sanitizing transportation equipment used to store and transport product with clean potable water and GRAS approved sanitizers or chemicals.
  4. Giving product a lot number at the farm which will identify the pond, time and date it was harvested and properly labeling the transport boxes to insure the product identity during harvest, transportation and processing is maintained.

 

Measures that could be taken at the farm to improve quality assurance include implementing a farm HACCP plan with sanitation measures to address food quality and safety and establishing an inspection system for incoming raw materials, chemicals and other ingredients to determine if they conform to food safety specifications for the product being produced, harvested and transported.

 

There are a host of variable factors that influence quality at the farm and when you are examining product, let your eyes, hand and nose be your guide.  Handling of product should always be minimized and care should be taken to insure the personnel handling the product are complying with good sanitation guidelines which include minimizing hand contact with the product.  Employees who are ill or have sores on their hands should not be allowed to touch or handle the product.  Personnel involved in the harvest or transportation must follow instructions on how to properly use, mix and dispose of chemicals and sanitizers used.

 

The most important quality issues originating at the farm are problems associated with off-flavor and off-odors which can be caused by a variety of things to include the food being eaten and the environment the animals are living in. Product being harvested and transported should be checked for quality related indicators like appearance, off-odors and off-flavors.  Organoleptic changes can cause deterioration in quality, spoilage from bacteria growth and oxidative reactions such as melanosis which cause discoloration and back spotting. 

 

The sensory quality (odor, flavor) and texture can be checked before harvest by cooking the product in a pouch of boiling water to an internal temperature of 71° C for approximately 1.5 minutes and then tasting and smelling the cooked product.  Product with unacceptable odors and flavor should not be harvested until the problem(s) are identified and resolved.

 

Below are some of the quality concerns and preventative measures that can be taken to address quality related problems.

 

Conclusion

Food quality begins at the production source and problems left unattended can affect the product quality and safety throughout the chain of custody. Good quality is essential to maintain product value.  Poor quality cannot only reduce product value, but compromise food safety.

 

 

Food Quality Concerns for Farmed Aquaculture Product

Quality Concerns

Defects and Physical
Parameters

Preventative Measures

Appearance

Black spot or Melanosis spotting not to exceed 10%

Proper application of sulfite,good icing and reduce exposure to sunlight

 

Head & Product Discoloration -must be less than 10%

Timely placement of product on ice; proper handling to avoid heat abuse

 

Red Heats

Stop feeding 24 hrs.before harvest

 

Yellowing/Pitted gritty shells

Proper use of sulfites and exposure time

 

Soft shell / Loose heads

Harvest at proper time; eliminate temp. abuse during harvesting and handling

 

 

 

Odor/Flavor

Decomposition / Visible deterioration

Icing for temperature management and timely
placing of product on ice

 

Chlorine - more than 10ppm solutions should not come into contact with product

Proper use and exposure time

 

Petro Chemical smell

Prevent contamination with oil, diesel and chemicals

 


Choclo/musty/muddy

Sensory test; control blue-green algae population

 

Rancidity/ammonia/grassy

Sensory tests

 

Sour/fecal/turnip

Sensory tests

 

Pungent, Putrefaction (indole)

Sensory tests

 

Sweet corn/nutty

Sensory tests

 

Stale/oxdized/fishy

Sensory tests

 

Sulfiting agent-less than 100ppm sodium bisulfate in product (shrimp)

Manage levels and soaking
time for sulfites

 

 

 

Texture

Mushy/soft/rubbery/stringy

Proper handling of product: timely placement of ice at proper ratios

 

 

 

Filth / Foreign Materials

Product during harvest contains  mud, foreign objects, dead organisms, etc.

Proper removal of foreign materials & washing at time of harvest; transport in sanitized,
clean container and vehicles

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AQUACULTURE CERTIFICATION COUNCIL, INC.
12815 72nd Avenue Northeast
Kirkland, Washington 98034 USA
Telephone: +1-425-825-7935 · Fax: +1-425-650-3001
Web: www.aquaculturecertification.org
E-mail:
info@aquaculturecertification.org